Granulator Farmasi Tempat Tidur Terfluidisasi

Achieve unparalleled efficiency and consistency in your solid dosage manufacturing with Agung state-of-the-art Fluidized Bed Granulator (FBG). Engineered for the demanding standards of the pharmaceutical, food, and chemical industries, this system seamlessly integrates mixing, granulation, and drying into a single, automated process. By combining these critical steps, our FBG technology dramatically reduces processing time, minimizes material handling, and lowers the risk of cross-contamination, delivering superior granule quality in a cGMP-compliant environment.

Deskripsi Rinci

Our Fluidized Bed Granulator is more than just a piece of equipment; it's a comprehensive solution for producing uniform, free-flowing granules with exceptional consistency. The process begins with our advanced air handling unit, which features a three-stage filtration system to ensure the process air is free of particulates, protecting the integrity of your product. With flexible electric or steam heating options, you can achieve precise temperature control, which is vital for reproducible results and protecting heat-sensitive active ingredients.

The "one-step" or "single-pot" granulation is performed in a closed system. Materials are loaded efficiently via a sealed, pressure-reduced feeding mechanism, ensuring containment and operator safety. Inside the product container, particles are fluidized by a carefully controlled upward stream of heated air. A high-precision nozzle sprays the binder solution onto the suspended particles, causing them to agglomerate and form granules. The process is continuously monitored and adjusted by the automated control system, ensuring optimal conditions from start to finish. Once granulation is complete, the system transitions to the drying phase in the same chamber, resulting in finished granules ready for the next stage of production.

Fitur

Precision Process Control Our granulator provides exacting control over every critical parameter. An intuitive air intake control valve allows for fine-tuning of airflow and fluidization velocity, while the precision heating system maintains stable temperatures. This level of control results in consistent particle size distribution, bulk density, and flowability, batch after batch.

Intelligent Automation & Data Integrity (21 CFR Part 11 Ready) At the heart of the granulator is a powerful PLC system coupled with a user-friendly Human-Machine Interface (HMI). This provides complete automation and real-time monitoring of the entire granulation process. The system is designed for compliance, allowing you to easily store, export, and print critical process parameters and batch data, ensuring a clear audit trail for regulatory requirements.

Automated Cleaning for Maximum Uptime Minimize downtime between batches with our optional single-channel or multi-channel Wash-In-Place (WIP) automatic cleaning system. This fully automated cycle ensures thorough, repeatable, and validatable cleaning, freeing up operator time and getting you ready for the next run faster.

Spesifikasi

Udara Terkompresi:0,4-0,7 MPa
Kipas Angin:18,5 kW
Sertifikasi:CE, ISO
Voltase:Tegangan 380V
Spesifikasi:Ukuran: 3300x2300x2900mm
Volume Kontainer:22-1500 liter
Kapasitas:5-500Kg/Batch
Peralatan dan Bahan:baja tahan karat 304,316
Berat:1300KG

Aplikasi

  1. Pharmaceutical: Perfect for creating uniform granules for tableting and capsule filling, improving compressibility and dosage uniformity. Widely used for both immediate-release and controlled-release formulations.
  2. Food & Nutraceutical: Ideal for producing instant drink mixes, soup powders, seasonings, and dietary supplements that require excellent solubility and flow properties.
  3. Chemical: Efficiently granulates pigments, detergents, fertilizers, and other chemical compounds to improve handling, reduce dust, and ensure consistent product quality.

Detail Mesin

Unit Pengeringan

Pengeringan inang
Berisi tangki pengisian baja tahan karat

Nosel

Nosel
Nosel presisi tinggi, baja tahan karat 304

Tanya Jawab Umum

Berikut beberapa FAQ
1Apa tujuan utama dari Granulator Farmasi Fluidized Bed?
Granulator ini digunakan untuk mencampur, menggranulasi, dan mengeringkan padatan farmasi dalam satu mesin.
2Bagaimana cara kerja sistem penyaringan udara?
Mesin ini menggunakan sistem filter tiga tahap untuk memurnikan udara masuk, memastikan pemrosesan yang bersih dan efisien.
3Pilihan pemanas apa saja yang tersedia?
Anda dapat memilih antara pemanas listrik atau pemanas uap untuk udara masuk, berdasarkan kebutuhan Anda.
4Bisakah granulator menangani bahan-bahan yang berbeda?
Ya, ia menangani berbagai bahan dan dirancang untuk menjaga efisiensi dan menghindari kontaminasi silang.
5Seberapa presisi pengaturan suhunya?
Granulator menawarkan kontrol suhu yang akurat, memungkinkan pengaturan yang tepat untuk granulasi dan pengeringan yang optimal.
6Berapa kisaran kapasitas granulatornya?
Mesin ini dapat menangani ukuran batch dari 5 hingga 500 kg, mengakomodasi kebutuhan produksi yang berbeda-beda.
7Apakah granulator memenuhi standar industri?
Ya, produk ini telah tersertifikasi dengan standar FDA dan GMP, yang memastikan produk ini memenuhi persyaratan produksi berkualitas tinggi.
8Apakah granulator mudah dibersihkan?
Ya, produk ini dilengkapi dengan sistem pembersihan otomatis WIP saluran tunggal atau multisaluran opsional untuk memudahkan perawatan dan pembersihan.

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