カプセル・タブレット印刷機の究極ガイド | Grand

1. Unmistakable Product Recognition and Safety

The primary benefit of using a capsule & tablet printing machine is enhancing patient safety. Organizations like the Institute for Safe Medication Practices (ISMP) have long highlighted the dangers of look-alike, sound-alike (LASA) drugs, which are a frequent cause of medication errors. By imprinting unique identifiers directly onto the dosage form, you provide an immediate visual cue for healthcare professionals and patients.

• Error Prevention: A printed code or name helps pharmacists, nurses, and patients quickly verify they have the correct medication, dramatically reducing the risk of mix-ups.
• Emergency Identification: In cases of accidental overdose or poisoning, a distinct marking on a tablet or capsule allows emergency responders to rapidly identify the substance, leading to faster and more effective treatment.

2. Potent Brand Differentiation and Anti-Counterfeiting

In a competitive market, your brand is your bond of trust with consumers. Printed capsules and tablets are a powerful tool for building this trust.

• Brand Identity: A crisp, clear logo or trademark transforms your product from a generic pill into a recognizable brand. This builds consumer confidence and distinguishes your product on the crowded pharmacy shelf.
• A formidable Barrier to Counterfeiting: The global market is, unfortunately, plagued by counterfeit pharmaceuticals, which pose a severe threat to public health. A high-quality, complex print is difficult for counterfeiters to replicate accurately. Advanced tablet printers can apply intricate designs and multi-color logos that serve as a first line of defense, protecting both your brand's reputation and the health of patients.

The Grand YDL-3000V2 Capsule & Tablet Printing Machine

3. Enhanced Customer Loyalty and Marketability

A professionally presented product signals quality. When patients can easily identify and trust your medication, it fosters loyalty. This visual consistency across your product lines reinforces your company's commitment to quality and professionalism, increasing the overall marketability of your pharmaceuticals.

Under the Hood: How a Capsule & Tablet Printing Machine Works

The technology behind pharmaceutical printing is a sophisticated process known as offset rotogravure. It’s designed for high speed, precision, and consistency, ensuring every single unit meets exacting standards. The process can be broken down into a few key stages:

1. 給餌: The process begins at the hopper, which holds the tablets or capsules. A precision-engineered feeding system, often a rotating disc with pockets sized for the specific product, carefully orients and moves each item individually into the printing path.
2. Ink Engraving: The heart of the machine is the rotogravure cylinder. This is a highly polished metal cylinder (often stainless steel) onto which your desired print—be it a logo, text, or code—is meticulously engraved.
3. Inking: This engraved cylinder rotates through a reservoir of pharmaceutical-grade, edible ink. The engraved portions fill with ink.
4. Doctoring: As the cylinder rotates out of the ink reservoir, it passes a "doctor blade." This precision blade scrapes all excess ink from the smooth surface of the cylinder, leaving ink only within the engraved pattern.
5. Offset Transfer: The ink is not applied directly to the pill. Instead, the engraved cylinder transfers the ink pattern onto a soft, pliable rubber offset roll. This intermediate step ensures a clean, complete print even on the curved or irregular surfaces of tablets and capsules.
6. Printing: The tablets or capsules, moving along a conveyor, pass underneath the inked rubber offset roll. The roll makes gentle contact, perfectly transferring the ink imprint onto each product.
7. Drying and Discharge: After printing, the products continue along the conveyor, allowing the ink to dry completely before they are discharged through a chute for collection and subsequent packaging.

Modern machines, like グランド's YDL-3000V2, can achieve incredible outputs. Depending on the size and shape of the product, these systems can print anywhere from 80,000 to over 120,000 units per hour, making them suitable for even the most demanding commercial production scales.

Decoding the Technology: Printing Capabilities and Options

Not all printing is the same. Advanced tablet printers offer remarkable versatility to meet diverse product and branding requirements.

• Axial vs. Annular Printing: You can choose how the print is oriented. Axial printing places the mark linearly along the length of the capsule. Annular (or radial) printing wraps the print around the circumference of the capsule.
• Single vs. Double-Color Printing: While single-color printing is standard, dual-color capabilities open up new branding possibilities. A capsule printing machine with this feature can simultaneously print different colors on the cap and body of a capsule, creating a distinctive and memorable look.
• Directional Printing: Sophisticated systems can orient capsules so that a specific message is perfectly aligned on the body and another on the cap, allowing for more complex and informative designs.

These options enable the printing of logos, trademarks, dosage information, data matrices, and barcodes, providing a level of customization that meets virtually any regulatory or marketing requirement.

Choosing Your Machine: Key Specifications for Success

When investing in a capsule & tablet printing machine, you are investing in a critical control point of your production. Here are the key factors to consider:

• Output Capacity: Assess your current and future production needs. A machine for an R&D lab will have different requirements than one for a large-scale commercial facility. Look for a machine whose output range aligns with your batch sizes.
• Material and Compliance: The machine must be built to pharmaceutical standards. Look for a robust frame made from 316Lステンレス on all contact parts to prevent contamination and ensure durability. The machine must be cGMP (Current Good Manufacturing Practices) compliant and meet quality standards like ISO 9001 and CE.
• Versatility and Changeover: Can the machine handle your full range of product shapes and sizes? How quickly and easily can you perform a changeover from one product to another? Modern designs prioritize quick, tool-free changeover of parts like feed discs and rotogravure rolls to minimize downtime.
• Digital Integration and Ease of Use: Look for a machine with a user-friendly HMI (Human-Machine Interface), such as a touchscreen panel. This simplifies operation, allows for easy parameter setting (e.g., speed, pressure), and provides real-time diagnostics and production counts. Features like automatic alarms for material shortages are also invaluable.
• Manufacturer Reputation: Partner with a manufacturer like Grand, known for quality engineering, reliable performance, and excellent post-sales support.

Creating a Seamless Workflow: Integration with Your Production Line

A printing machine doesn't operate in a vacuum. It’s a vital link in a longer production chain. After your printed capsules or tablets are perfectly marked and verified, they must be packaged securely and efficiently.

This is where a holistic approach to your production line pays dividends. Grand specializes in providing end-to-end solutions that ensure seamless integration from one stage to the next.

1. Printing: The process starts with a high-speed machine like the YDL-3000V2 Capsule & Tablet Printer.
2. パッケージ: The freshly printed and dried products can be fed directly into the next stage. For ultimate protection and presentation, consider using Grand’s high-speed blister packaging machines. These machines seal your products in individual, tamper-evident blisters, protecting them from moisture and contamination while providing a professional retail-ready package.
3. Cartoning: To complete the process, the blister packs are then transferred to an automated cartoner. Grand’s automated cartoning solutions efficiently place blister sheets, along with patient leaflets, into final cartons, which are then sealed and coded for lot tracking.

By sourcing these interconnected systems from a single, trusted supplier like Grand, you ensure mechanical and electrical compatibility, simplify project management, and create a highly efficient, reliable, and compliant production line.

The Grand Advantage: Your Mark of Excellence

In the pharmaceutical industry, there is no room for error. Every detail contributes to the safety, efficacy, and trustworthiness of your products. A capsule & tablet printing machine is a powerful statement of your commitment to that excellence. It’s a tool that protects patients, defends your brand, and streamlines your operations.

At Grand, we combine cutting-edge technology with robust, cGMP-compliant design to deliver printing solutions that offer unparalleled quality, versatility, and value. When you are ready to make your mark, our experts are here to help you configure the perfect solution for your production needs.