Ampoule Filling Line: Integrated Washing, Drying, Filling & Sealing
Experience seamless production with Grand’s ampoule filling line. This compact system handles 1–20 ml ampoules. It completes water rinsing, ultrasonic cleaning, drying, sterilization, filling, and sealing in one continuous process. It meets Standar GMP and boosts your output.
The video shows the cleaning, drying and filling process of botol kecil, which can also be replaced with ampul.
Ini Ampoule Filling Line juga dapat terhubung dengan sempurna ke Seri mesin karton besar (pengemasan kotak dan peletisan juga dapat ditambahkan) untuk mencapai keseluruhan proses dari pengisian hingga pengemasan.
Tinjauan Umum Lini Pengisian Ampul
Our ampoule filling line merges three core machines into one workflow:
QCLX Series Vertical Ultrasonic Washing Machine: Delivers consistent cleaning using ultrasonic waves and rinse cycles.
SGZ Series Tunnel Hot-Air Circulation Sterilization & Drying Oven: Provides precise temperature control for rapid drying and sterilization.
AGF Series Vertical Ampoule Filling & Sealing Machine: Achieves accurate filling and airtight sealing of ampoules.
This all-in-one line fits small labs and large plants. It occupies minimal floor space. It cleans easily and integrates into your clean-room environment.
🔧 Spesifikasi Teknis Mesin Pengisian Otomatis
| Parameter | QCLX100+SGZ600/60+AGF10 | QCLX100+SGZ600/60+AGF12 | QCLX120+SGZ600/60+AGF16 |
|---|---|---|---|
| Ampoule Volume | 1–20 ml standard | 1–20 ml standard | 1–20 ml standard; 1–2 ml option |
| Output (1–2 ml) | 16,000–22,000 pcs/hr | 22,000–28,000 pcs/hr | 26,000–34,000 pcs/hr |
| Output (5–10 ml) | 8,000–12,000 pcs/hr | 12,000–18,000 pcs/hr | 15,000–20,000 pcs/hr |
| Clarity | > 99% | > 99% | > 99% |
| Breakage Rate | ≤ 1% (whole line) | ≤ 1% | ≤ 1% |
| Filling Precision | ± 0.5–2% | ± 0.5–2% | ± 0.5–2% |
| Water & Pressure | 0.2–0.4 MPa; 0.6–1.0 m³/h | 0.2–0.4 MPa; 0.6–1.0 m³/h | 0.2–0.4 MPa; 0.6–1.0 m³/h |
| Udara Terkompresi | 0.3–0.6 MPa; 35–80 m³/h | 0.3–0.6 MPa; 35–80 m³/h | 0.3–0.6 MPa; 35–80 m³/h |
| Gas for Sealing | Liquefied gas + O₂ or oxyhydrogen | Natural gas + O₂ or oxyhydrogen | Natural gas + O₂ or oxyhydrogen |
| Kekuatan | ~ 72 kW, 380 V/50 Hz | ~ 91 kW, 380 V/50 Hz | ~ 91 kW, 380 V/50 Hz |
| Footprint (L×W×H) | 9,940×2,260×2,445 mm | 10,100×2,260×2,445 mm | 10,600×2,260×2,445 mm |
Fitur Utama
- Compact & Aesthetic Design
The sleek frame blends into GMP clean rooms. It saves floor space and simplifies cleaning. - High Throughput & Flexibility
Capable of 16,000–34,000 pcs/hr for 1–2 ml and up to 40,000 pcs/hr for 5–10 ml ampoules. Adjust speed to match demand. - Ultrasonic Washing & Rinsing
Ensures > 99% clarity. Removes particles and residues. - Precise Drying & Sterilization
Maintains stable temperature in the SGZ hot-air oven. Achieves consistent microbial control. - Accurate Filling & Sealing
Fills within ± 0.5–2% per pharmacopoeia. Uses liquefied gas or oxyhydrogen for perfect seals. - GMP-Compliant Construction
Meets national drug-product quality management regulations. Provides full traceability and validation.
Bagaimana Cara Kerja Mesin Pengisian Otomatis (Lini) Kami?
Bagan alur proses:
Put ampoules → Water spray rinse → Ultrasonic cleaning → Secondary water rinse → Air blow–dry → Hot-air circulation drying & sterilization→ Cooling→ Servo filling&Sealing → Vision inspection / Breakage detection Finished → product removal
Why Choose Grand Pharmaceutical Production Line
✅Proven Reliability
Our ampoule filling machine manufacturers deliver stable performance.
✅One-Stop Solution
We provide ampoule washing machine, ampoules filling & sealing machines, and full integration.
✅Expert Support
Get rapid commissioning and 24/7 service.
✅GMP Expertise
We ensure full compliance with national regulations.
✅Scalable Design
Expand capacity by adding modules or parallel lines.
📞 Layanan & Dukungan Teknis
Pelatihan operasi
Bagi operator pabrik, kami menyediakan pelatihan teknis gratis, yang mencakup operasi harian, proses peralihan produk, dan spesifikasi keselamatan, membantu tim untuk cepat menguasai keterampilan pengisian otomatis.
Pasokan suku cadang dan bahan habis pakai
Bagian-bagian yang sering dipakai (segel, katup, pipa, dll.) disimpan di 24 jam respon dan distribusi, dan bahan habis pakai asli disediakan guna menjamin produksi yang berkesinambungan tanpa kekhawatiran.
Perawatan dan pemeliharaan rutin
Menyediakan paket inspeksi tahunan, termasuk pembersihan peralatan, pelumasan, penggantian komponen yang aus dan evaluasi kinerja, untuk memperpanjang umur mesin dan mengurangi tingkat kegagalan.
Peningkatan dan pengembangan yang disesuaikan
Untuk perluasan kapasitas di masa depan atau kebutuhan produk baru, kami menyediakan solusi peningkatan modular dan layanan pengembangan sekunder untuk menjaga lini pengisian Anda pada tingkat terdepan dalam industri.
❓Pertanyaan yang Sering Diajukan (FAQ)
Q1: What is an ampoule filling line?
An ampoule filling line integrates washing, drying, filling, and sealing. You feed empty ampoules and get finished products.
Q2: Which volumes can Grand’s line handle?
It handles 1–20 ml ampoules, with optional modules for 1–2 ml small doses.
Q3: How accurate is the filling?
Our filling precision meets ± 0.5–2% per the pharmacopoeia standard.
Q4: What cleaning methods does it use?
It uses ultrasonic cleaning, water rinse, air blow, and hot-air sterilization.
Q5: Is it GMP-compliant?
Yes. It meets current national drug-production quality management standards.
