Ampoule Filling Line: Integrated Washing, Drying, Filling & Sealing
Experience seamless production with Grand’s ampoule filling line. This compact system handles 1–20 ml ampoules. It completes water rinsing, ultrasonic cleaning, drying, sterilization, filling, and sealing in one continuous process. It meets GMP基準 and boosts your output.
The video shows the cleaning, drying and filling process of バイアル, which can also be replaced with アンプル.
これ Ampoule Filling Line にも完璧に接続できます グランドカートンマシンシリーズ （ケース梱包やパレタイジングも追加可能）充填から箱詰めまでの全工程を実現します。
アンプル充填ラインの概要
Our ampoule filling line merges three core machines into one workflow:
QCLX Series Vertical Ultrasonic Washing Machine: Delivers consistent cleaning using ultrasonic waves and rinse cycles.
SGZ Series Tunnel Hot-Air Circulation Sterilization & Drying Oven: Provides precise temperature control for rapid drying and sterilization.
AGF Series Vertical Ampoule Filling & Sealing Machine: Achieves accurate filling and airtight sealing of ampoules.
This all-in-one line fits small labs and large plants. It occupies minimal floor space. It cleans easily and integrates into your clean-room environment.
🔧 自動充填機の技術仕様
| パラメータ | QCLX100+SGZ600/60+AGF10 | QCLX100+SGZ600/60+AGF12 | QCLX120+SGZ600/60+AGF16 |
|---|---|---|---|
| Ampoule Volume | 1–20 ml standard | 1–20 ml standard | 1–20 ml standard; 1–2 ml option |
| Output (1–2 ml) | 16,000–22,000 pcs/hr | 22,000–28,000 pcs/hr | 26,000–34,000 pcs/hr |
| Output (5–10 ml) | 8,000–12,000 pcs/hr | 12,000–18,000 pcs/hr | 15,000–20,000 pcs/hr |
| Clarity | > 99% | > 99% | > 99% |
| Breakage Rate | ≤ 1% (whole line) | ≤ 1% | ≤ 1% |
| Filling Precision | ± 0.5–2% | ± 0.5–2% | ± 0.5–2% |
| Water & Pressure | 0.2–0.4 MPa; 0.6–1.0 m³/h | 0.2–0.4 MPa; 0.6–1.0 m³/h | 0.2–0.4 MPa; 0.6–1.0 m³/h |
| 圧縮空気 | 0.3–0.6 MPa; 35–80 m³/h | 0.3–0.6 MPa; 35–80 m³/h | 0.3–0.6 MPa; 35–80 m³/h |
| Gas for Sealing | Liquefied gas + O₂ or oxyhydrogen | Natural gas + O₂ or oxyhydrogen | Natural gas + O₂ or oxyhydrogen |
| 力 | ~ 72 kW, 380 V/50 Hz | ~ 91 kW, 380 V/50 Hz | ~ 91 kW, 380 V/50 Hz |
| Footprint (L×W×H) | 9,940×2,260×2,445 mm | 10,100×2,260×2,445 mm | 10,600×2,260×2,445 mm |
主な特徴
- Compact & Aesthetic Design
The sleek frame blends into GMP clean rooms. It saves floor space and simplifies cleaning. - High Throughput & Flexibility
Capable of 16,000–34,000 pcs/hr for 1–2 ml and up to 40,000 pcs/hr for 5–10 ml ampoules. Adjust speed to match demand. - Ultrasonic Washing & Rinsing
Ensures > 99% clarity. Removes particles and residues. - Precise Drying & Sterilization
Maintains stable temperature in the SGZ hot-air oven. Achieves consistent microbial control. - Accurate Filling & Sealing
Fills within ± 0.5–2% per pharmacopoeia. Uses liquefied gas or oxyhydrogen for perfect seals. - GMP-Compliant Construction
Meets national drug-product quality management regulations. Provides full traceability and validation.
当社の自動充填機（ライン）はどのように機能しますか？
プロセスフローチャート:
Put ampoules → Water spray rinse → Ultrasonic cleaning → Secondary water rinse → Air blow–dry → Hot-air circulation drying & sterilization→ Cooling→ Servo filling&Sealing → Vision inspection / Breakage detection Finished → product removal
Why Choose Grand Pharmaceutical Production Line
✅Proven Reliability
Our ampoule filling machine manufacturers deliver stable performance.
✅One-Stop Solution
We provide ampoule washing machine, ampoules filling & sealing machines, and full integration.
✅Expert Support
Get rapid commissioning and 24/7 service.
✅GMP Expertise
We ensure full compliance with national regulations.
✅Scalable Design
Expand capacity by adding modules or parallel lines.
📞 サービスと技術サポート
操作訓練
工場のオペレーター向けには、日常業務、製品切り替えプロセス、安全仕様などを網羅した無料の技術トレーニングを提供し、チームが自動充填スキルを迅速に習得できるよう支援します。
スペアパーツおよび消耗品の供給
一般的な摩耗部品（シール、バルブ、パイプなど）は、 24時間 万全の対応と物流体制を整え、純正消耗品もご用意しておりますので安心して生産を継続していただけます。
定期的なメンテナンスとメンテナンス
年次検査パッケージの提供（以下を含む） 機器の清掃、潤滑摩耗部品の交換や性能評価を実施し、機械の寿命を延ばし、故障率を低減します。
アップグレードとカスタマイズ開発
将来の生産能力拡大や新製品のニーズに対応できるよう、 モジュラーアップグレードソリューション お客様の充填ラインを業界トップレベルに保つための二次開発サービスも提供しています。
❓よくある質問（FAQ）
Q1: What is an ampoule filling line?
An ampoule filling line integrates washing, drying, filling, and sealing. You feed empty ampoules and get finished products.
Q2: Which volumes can Grand’s line handle?
It handles 1–20 ml ampoules, with optional modules for 1–2 ml small doses.
Q3: How accurate is the filling?
Our filling precision meets ± 0.5–2% per the pharmacopoeia standard.
Q4: What cleaning methods does it use?
It uses ultrasonic cleaning, water rinse, air blow, and hot-air sterilization.
Q5: Is it GMP-compliant?
Yes. It meets current national drug-production quality management standards.
