Ampoule Filling Line: Integrated Washing, Drying, Filling & Sealing
Experience seamless production with Grand’s ampoule filling line. This compact system handles 1–20 ml ampoules. It completes water rinsing, ultrasonic cleaning, drying, sterilization, filling, and sealing in one continuous process. It meets GMP 표준 and boosts your output.
The video shows the cleaning, drying and filling process of 바이알, which can also be replaced with 앰플.
이것 Ampoule Filling Line 또한 완벽하게 연결될 수 있습니다 그랜드 카토닝 머신 시리즈 (케이스 포장 및 팔레타이징도 추가 가능) 충전부터 카톤 포장까지 전체 공정을 완료합니다.
앰플 충전 라인 개요
Our ampoule filling line merges three core machines into one workflow:
QCLX Series Vertical Ultrasonic Washing Machine: Delivers consistent cleaning using ultrasonic waves and rinse cycles.
SGZ Series Tunnel Hot-Air Circulation Sterilization & Drying Oven: Provides precise temperature control for rapid drying and sterilization.
AGF Series Vertical Ampoule Filling & Sealing Machine: Achieves accurate filling and airtight sealing of ampoules.
This all-in-one line fits small labs and large plants. It occupies minimal floor space. It cleans easily and integrates into your clean-room environment.
🔧 자동 충전기 기술 사양
| 매개변수 | QCLX100+SGZ600/60+AGF10 | QCLX100+SGZ600/60+AGF12 | QCLX120+SGZ600/60+AGF16 |
|---|---|---|---|
| Ampoule Volume | 1–20 ml standard | 1–20 ml standard | 1–20 ml standard; 1–2 ml option |
| Output (1–2 ml) | 16,000–22,000 pcs/hr | 22,000–28,000 pcs/hr | 26,000–34,000 pcs/hr |
| Output (5–10 ml) | 8,000–12,000 pcs/hr | 12,000–18,000 pcs/hr | 15,000–20,000 pcs/hr |
| Clarity | > 99% | > 99% | > 99% |
| Breakage Rate | ≤ 1% (whole line) | ≤ 1% | ≤ 1% |
| Filling Precision | ± 0.5–2% | ± 0.5–2% | ± 0.5–2% |
| Water & Pressure | 0.2–0.4 MPa; 0.6–1.0 m³/h | 0.2–0.4 MPa; 0.6–1.0 m³/h | 0.2–0.4 MPa; 0.6–1.0 m³/h |
| 압축 공기 | 0.3–0.6 MPa; 35–80 m³/h | 0.3–0.6 MPa; 35–80 m³/h | 0.3–0.6 MPa; 35–80 m³/h |
| Gas for Sealing | Liquefied gas + O₂ or oxyhydrogen | Natural gas + O₂ or oxyhydrogen | Natural gas + O₂ or oxyhydrogen |
| 힘 | ~ 72 kW, 380 V/50 Hz | ~ 91 kW, 380 V/50 Hz | ~ 91 kW, 380 V/50 Hz |
| Footprint (L×W×H) | 9,940×2,260×2,445 mm | 10,100×2,260×2,445 mm | 10,600×2,260×2,445 mm |
주요 특징
- Compact & Aesthetic Design
The sleek frame blends into GMP clean rooms. It saves floor space and simplifies cleaning. - High Throughput & Flexibility
Capable of 16,000–34,000 pcs/hr for 1–2 ml and up to 40,000 pcs/hr for 5–10 ml ampoules. Adjust speed to match demand. - Ultrasonic Washing & Rinsing
Ensures > 99% clarity. Removes particles and residues. - Precise Drying & Sterilization
Maintains stable temperature in the SGZ hot-air oven. Achieves consistent microbial control. - Accurate Filling & Sealing
Fills within ± 0.5–2% per pharmacopoeia. Uses liquefied gas or oxyhydrogen for perfect seals. - GMP-Compliant Construction
Meets national drug-product quality management regulations. Provides full traceability and validation.
당사의 자동 충전기(라인)는 어떻게 작동합니까?
프로세스 흐름도 :
Put ampoules → Water spray rinse → Ultrasonic cleaning → Secondary water rinse → Air blow–dry → Hot-air circulation drying & sterilization→ Cooling→ Servo filling&Sealing → Vision inspection / Breakage detection Finished → product removal
Why Choose Grand Pharmaceutical Production Line
✅Proven Reliability
Our ampoule filling machine manufacturers deliver stable performance.
✅One-Stop Solution
We provide ampoule washing machine, ampoules filling & sealing machines, and full integration.
✅Expert Support
Get rapid commissioning and 24/7 service.
✅GMP Expertise
We ensure full compliance with national regulations.
✅Scalable Design
Expand capacity by adding modules or parallel lines.
📞 서비스 및 기술 지원
운영 훈련
공장 운영자에게는 일상 업무, 제품 전환 프로세스, 안전 사양 등을 다루는 무료 기술 교육을 제공하여 팀이 자동 충전 기술을 빠르게 습득할 수 있도록 돕습니다.
예비 부품 및 소모품 공급
일반적인 마모 부품(씰, 밸브, 파이프 등)은 다음과 같이 보관됩니다. 24시간 지속적인 생산을 보장하기 위해 신속한 대응과 유통, 정품 소모품을 제공합니다.
정기적인 유지관리 및 보수
다음을 포함한 연간 검사 패키지 제공 장비 세척, 윤활, 마모 부품을 교체하고 성능을 평가하여 기계 수명을 연장하고 고장률을 줄입니다.
업그레이드 및 맞춤형 개발
향후 용량 확장이나 신제품 요구 사항에 맞춰 제공합니다. 모듈식 업그레이드 솔루션 그리고 2차 개발 서비스를 통해 귀사의 충전 라인을 업계 최고 수준으로 유지해 드립니다.
❓자주 묻는 질문(FAQ)
Q1: What is an ampoule filling line?
An ampoule filling line integrates washing, drying, filling, and sealing. You feed empty ampoules and get finished products.
Q2: Which volumes can Grand’s line handle?
It handles 1–20 ml ampoules, with optional modules for 1–2 ml small doses.
Q3: How accurate is the filling?
Our filling precision meets ± 0.5–2% per the pharmacopoeia standard.
Q4: What cleaning methods does it use?
It uses ultrasonic cleaning, water rinse, air blow, and hot-air sterilization.
Q5: Is it GMP-compliant?
Yes. It meets current national drug-production quality management standards.
