Ampoule Filling Line: Integrated Washing, Drying, Filling & Sealing
Experience seamless production with Grand’s ampoule filling line. This compact system handles 1–20 ml ampoules. It completes water rinsing, ultrasonic cleaning, drying, sterilization, filling, and sealing in one continuous process. It meets GMP standartları and boosts your output.
The video shows the cleaning, drying and filling process of şişeler, which can also be replaced with ampuller.
Bu Ampoule Filling Line ayrıca mükemmel bir şekilde bağlanabilir Grand kartonlama makinesi serisi (kasa paketleme ve paletleme de eklenebilir) dolumdan kartonlamaya kadar tüm süreci gerçekleştirmek için.
Ampul Dolum Hattına Genel Bakış
Our ampoule filling line merges three core machines into one workflow:
QCLX Series Vertical Ultrasonic Washing Machine: Delivers consistent cleaning using ultrasonic waves and rinse cycles.
SGZ Series Tunnel Hot-Air Circulation Sterilization & Drying Oven: Provides precise temperature control for rapid drying and sterilization.
AGF Series Vertical Ampoule Filling & Sealing Machine: Achieves accurate filling and airtight sealing of ampoules.
This all-in-one line fits small labs and large plants. It occupies minimal floor space. It cleans easily and integrates into your clean-room environment.
🔧 Otomatik Dolum Makinası Teknik Özellikleri
| Parametre | QCLX100+SGZ600/60+AGF10 | QCLX100+SGZ600/60+AGF12 | QCLX120+SGZ600/60+AGF16 |
|---|---|---|---|
| Ampoule Volume | 1–20 ml standard | 1–20 ml standard | 1–20 ml standard; 1–2 ml option |
| Output (1–2 ml) | 16,000–22,000 pcs/hr | 22,000–28,000 pcs/hr | 26,000–34,000 pcs/hr |
| Output (5–10 ml) | 8,000–12,000 pcs/hr | 12,000–18,000 pcs/hr | 15,000–20,000 pcs/hr |
| Clarity | > 99% | > 99% | > 99% |
| Breakage Rate | ≤ 1% (whole line) | ≤ 1% | ≤ 1% |
| Filling Precision | ± 0.5–2% | ± 0.5–2% | ± 0.5–2% |
| Water & Pressure | 0.2–0.4 MPa; 0.6–1.0 m³/h | 0.2–0.4 MPa; 0.6–1.0 m³/h | 0.2–0.4 MPa; 0.6–1.0 m³/h |
| Basınçlı Hava | 0.3–0.6 MPa; 35–80 m³/h | 0.3–0.6 MPa; 35–80 m³/h | 0.3–0.6 MPa; 35–80 m³/h |
| Gas for Sealing | Liquefied gas + O₂ or oxyhydrogen | Natural gas + O₂ or oxyhydrogen | Natural gas + O₂ or oxyhydrogen |
| Güç | ~ 72 kW, 380 V/50 Hz | ~ 91 kW, 380 V/50 Hz | ~ 91 kW, 380 V/50 Hz |
| Footprint (L×W×H) | 9,940×2,260×2,445 mm | 10,100×2,260×2,445 mm | 10,600×2,260×2,445 mm |
Temel Özellikler
- Compact & Aesthetic Design
The sleek frame blends into GMP clean rooms. It saves floor space and simplifies cleaning. - High Throughput & Flexibility
Capable of 16,000–34,000 pcs/hr for 1–2 ml and up to 40,000 pcs/hr for 5–10 ml ampoules. Adjust speed to match demand. - Ultrasonic Washing & Rinsing
Ensures > 99% clarity. Removes particles and residues. - Precise Drying & Sterilization
Maintains stable temperature in the SGZ hot-air oven. Achieves consistent microbial control. - Accurate Filling & Sealing
Fills within ± 0.5–2% per pharmacopoeia. Uses liquefied gas or oxyhydrogen for perfect seals. - GMP-Compliant Construction
Meets national drug-product quality management regulations. Provides full traceability and validation.
Otomatik Dolum Makinemiz (Hatımız) Nasıl Çalışır?
Süreç akış şeması :
Put ampoules → Water spray rinse → Ultrasonic cleaning → Secondary water rinse → Air blow–dry → Hot-air circulation drying & sterilization→ Cooling→ Servo filling&Sealing → Vision inspection / Breakage detection Finished → product removal
Why Choose Grand Pharmaceutical Production Line
✅Proven Reliability
Our ampoule filling machine manufacturers deliver stable performance.
✅One-Stop Solution
We provide ampoule washing machine, ampoules filling & sealing machines, and full integration.
✅Expert Support
Get rapid commissioning and 24/7 service.
✅GMP Expertise
We ensure full compliance with national regulations.
✅Scalable Design
Expand capacity by adding modules or parallel lines.
📞 Servis ve Teknik Destek
Operasyon eğitimi
Fabrika operatörleri için günlük operasyonları, ürün değiştirme süreçlerini ve güvenlik şartnamelerini kapsayan ücretsiz teknik eğitimler sağlıyor ve ekibin otomatik dolum becerilerinde hızla ustalaşmasına yardımcı oluyoruz.
Yedek parça ve sarf malzeme temini
Yaygın olarak aşınan parçalar (contalar, vanalar, borular, vb.) muhafaza edilir. 24 saat Tepki ve dağıtım konusunda titiz davranılır ve sürekli sorunsuz üretimin sağlanması için orijinal sarf malzemeleri temin edilir.
Düzenli bakım ve onarım
Yıllık denetim paketleri sağlayın; bunlara şunlar dahildir: ekipman temizliği, yağlama, aşınan parçaların değiştirilmesi ve performans değerlendirmesi yapılarak makine ömrünün uzatılması ve arıza oranlarının azaltılması.
Yükseltme ve özelleştirilmiş geliştirme
Gelecekteki kapasite genişlemeleri veya yeni ürün ihtiyaçları için, modüler yükseltme çözümleri ve dolum hattınızı sektörde lider seviyede tutmak için ikincil geliştirme hizmetleri.
❓Sıkça Sorulan Sorular (SSS)
Q1: What is an ampoule filling line?
An ampoule filling line integrates washing, drying, filling, and sealing. You feed empty ampoules and get finished products.
Q2: Which volumes can Grand’s line handle?
It handles 1–20 ml ampoules, with optional modules for 1–2 ml small doses.
Q3: How accurate is the filling?
Our filling precision meets ± 0.5–2% per the pharmacopoeia standard.
Q4: What cleaning methods does it use?
It uses ultrasonic cleaning, water rinse, air blow, and hot-air sterilization.
Q5: Is it GMP-compliant?
Yes. It meets current national drug-production quality management standards.
