GV2000 Automated Inspection Equipment: Flawless Quality Control for Liquids
Defects hide inside transparent and translucent bottles. Tiny black specks, hairs, or fibers can float unseen in lotions, serums, and shampoos. Scratches and smudges can ruin a perfect package. These flaws damage your brand and lead to customer complaints.
Manual inspection is slow. It makes mistakes. Your team gets tired, and quality suffers.
The Grand GV2000 Smart Inspection Machine(Vision) is the solution. It is a powerful piece of automated inspection equipment built on SVISION's proprietary AI technology. We designed this ai inspection system specifically for the challenges of translucent bottle inspection. It protects your products after filling, finding every flaw before it reaches your customer. Automate your quality control, increase your efficiency, and build a brand known for perfection.
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Key Advantages of the GV2000 System
We built the GV2000 to solve real-world production challenges. It delivers efficiency and reliability that human inspectors cannot match.
Highly Adaptable System
The GV2000 works with a wide range of bottle sizes and specifications. It requires no special surface materials on the bottle, making it a flexible solution for your entire product line.
Simple Operation and Maintenance
We make implementation easy. The machine is designed for simple installation in various production environments. The user-friendly interface ensures your team can operate it with minimal training.
High-Precision, High-Speed Detection
Our real-time detection algorithms deliver incredible accuracy at speed. The GV2000 reliably inspects up to 100 bottles per minute, keeping pace with demanding production schedules.
Customizable Inspection Criteria
Your quality standards are unique. The GV2000 allows you to customize detection parameters to meet your specific needs, ensuring it efficiently sorts for the exact defects you define.
Efficient and Stable Performance
Replace inconsistent manual inspection with 24/7 robotic precision. The GV2000 works tirelessly without fatigue, significantly improving inspection efficiency and stability while reducing labor intensity.
Eliminates Secondary Contamination
Every time a person handles a product, there is a risk of contamination. Our automated inspection process is touch-free, preventing secondary pollution and removing a major source of uncertainty.
Industry Comparison: GV2000 AI Inspection vs. Manual Inspection
| Metric | GV2000 AI Inspection | Manual Inspection |
|---|---|---|
| Speed | High & Consistent. Up to 100 bottles/minute, 24/7. | Low & Variable. Averages 20-30 bottles/minute, declines with fatigue. |
| Accuracy | Very High (99%). AI detects micro-defects consistently. | Low. Inconsistent and subjective. Easily misses subtle flaws. |
| Consistency | Perfect. Every bottle is inspected to the exact same standard, every time. | Poor. Performance varies by person, time of day, and mood. |
| Contamination Risk | Zero. Fully automated, no-touch process. | High. Direct human handling introduces germs and other contaminants. |
| Cost Efficiency | Excellent. One machine replaces 6 employees, offering rapid ROI. | Very Poor. High, recurring labor costs with low reliability. |
What We Inspect: A Complete Quality Check?
The GV2000 performs a comprehensive post-fill inspection. It finds the defects that matter most to your customers. Our automated inspection systems identify and reject products for:
Foreign Matter: Detects suspended particles like black specks, hairs, and fibers within the liquid.
Cap and Seal Defects: Identifies improper or crookedly screwed caps.
Labeling Errors: Checks for missing, skewed, or damaged labels.
Product Sediment: Finds unacceptable settling or sediment at the bottom of the bottle.
Bottle Body Flaws: Catches surface scratches, smudges, and dirt.
Obvious Leaks: Identifies any product leakage around the cap or seal.
Batch Code Errors: Verifies the presence and quality of printed batch numbers.
Why Choose the GV2000 Automated Inspection Equipment?
Investing in the GV2000 is a strategic decision to elevate your entire operation.
Protect Your Brand Image. Customer complaints about finding a hair or speck in a product can be devastating. The GV2000 acts as your guardian, ensuring only flawless products reach the market.
Maximize Your Efficiency. Stop letting manual inspection be the bottleneck in your production. Automate the process to increase throughput, reduce labor costs, and improve overall stability.
Secure Your ROI. By replacing the work of six individuals and preventing costly quality escapes, the GV2000 pays for itself quickly and continues to generate value for years to come. It turns a major cost center—quality control—into a competitive advantage.
Frequently Asked Questions
1. We have many different bottle shapes and sizes. Will the GV2000 work for all of them?
Yes. The GV2000 is designed for high adaptability. The clamping and conveyor system can be adjusted for various bottle heights and diameters. The ai inspection system can store profiles for multiple products, allowing you to switch between different production runs quickly and easily.
2. How well does the system handle colored or semi-transparent liquids?
It excels. The system uses advanced lighting and AI algorithms trained specifically for translucent bottle inspection. It can intelligently differentiate between the color of the liquid and a foreign object like a black speck. For new or challenging products, we can quickly fine-tune the detection model to ensure top performance.
3. The claim is that one machine can replace six people. How is this calculated?
This is based on typical production schedules. Manual inspection is taxing work, often requiring multiple shifts to cover 24-hour production. A common setup is two inspectors per 8-hour shift, across three shifts, totaling six employees. The GV2000 performs this entire workload with higher accuracy and without breaks, vacations, or sick days.
4. What exactly happens when the machine finds a defective bottle?
When the SV2000's vision system identifies a defect, it flags the bottle. As the bottle reaches the rejection station, a fast-acting pneumatic (air cylinder) arm gently but firmly pushes it off the main line and into a rejection bin. Simultaneously, an audible alarm can sound to notify operators of the action. This process is instant and ensures no defective product continues down the line.
5. Is this automated inspection equipment difficult to install and maintain?
No, it is designed for user-friendliness. Installation is straightforward and our technicians can assist to ensure it integrates perfectly into your existing line. For maintenance, the HMI provides self-diagnostics, and the built-in network port allows our support team to connect remotely to troubleshoot issues, update software, or optimize performance, minimizing downtime.
