CIP Cleaning System 1000L — for Grand homogenizing emulsifier
The Grand 1000L CIP cleaning system is a fully automated, pharmaceutical-grade clean-in-place solution engineered for high-demand emulsifying and homogenizing lines.
Designed to service Grand emulsifier vessels (150L–500L and above), the system delivers repeatable, validated cleaning cycles using controlled caustic and acidic chemistries, heated circulation, and automated neutralization.
Built to meet modern GMP hygiene and environmental discharge requirements, this unit combines robust process hardware with Siemens PLC automation for reliable, auditable operation.
Develop Your Business with Grand
Key product features
1. Full automated cleaning recipes
Predefined CIP recipes (pre-rinse, caustic circulation, intermediate rinse, acid circulation, final rinse, optional sanitization) are stored in the PLC/HMI. Operators select the recipe for the target vessel size and product type; the system executes and logs each step.
2. Chemical staging and storage
Hot water tank: 1000 L (primary wash medium).
Alkali (caustic) tank: 500 L (circulation for organic and lipid removal).
Acid tank: 500 L (scale removal, surface conditioning).
Corrosion-resistant plastic jerry tanks: 100 L acid and 100 L alkali for concentrated chemicals and dosing—chosen for chemical resistance and safe handling.
3. 360° no-dead-angle cleaning
Rotating spray heads and sanitary spray balls are installed in emulsifier vessels and turnover tanks to ensure complete interior coverage, eliminating unreachable dead legs and ensuring reliable removal of stubborn residues.
4. Waste management and neutralization
Spent caustic and acid are routed to a dedicated recovery tank where controlled neutralization occurs. Neutralized effluent is tested to meet local discharge standards before release—an essential design point for pharmaceutical sites.
5. Heat and fluid management
A plate heat exchanger and heating system raise circulating solution temperatures to optimize caustic efficacy. High-flow centrifugal pumps and a booster pump generate turbulent flow through process piping and valves, improving cleaning effectiveness.
Standard configuration (1000L system components)
| No. | Name | Specification | Quantity |
|---|---|---|---|
| 1 | Hot Water Tank | 1000L | 1 |
| 2 | Alkali Tank | 500L | 1 |
| 3 | Acid Tank | 500L | 1 |
| 4 | Plastic Acid Tank | 100L | 1 |
| 5 | Plastic Alkali Tank | 100L | 1 |
| 6 | Acid/Alkali Control Pump | - | 2 |
| 7 | Booster Pump | - | 1 |
| 8 | Conductivity Meter | - | 1 |
| 9 | pH Meter | - | 2 |
| 10 | Temperature Sensor | - | 3 |
| 11 | Pneumatic Valve | - | - |
| 12 | Liquid Level Controller | - | 3 |
| 13 | Plate Heat Exchanger | - | 1 |
| 14 | Centrifugal Pump | - | 2 |
Typical applications — where this CIP excels
Grand emulsifying and homogenizing machines (150L, 200L, 500L, and industrial-scale vessels) — optimized spray patterns and flow rates to handle viscous cream and oil-in-water products.
Pharmaceutical production lines — suitable for cream, ointment, suspension, and liquid dosage manufacturing that require validated cleaning and documentation.
Cosmetics and personal care — reliable removal of fatty residues and pigments between product runs.
Food processing (sensitive lines) — where sanitary cleaning and residual control are mandatory.
Why choose this 1000L CIP cleaning system?
- Specifically engineered for emulsifiers and homogenizers where emulsified oils and protein residues are common.
- Repeatable, traceable cycles minimize cross-contamination risk and accelerate batch changeovers.
- Reduced operator exposure to corrosive chemicals through closed-loop, automated handling.
- Waste neutralization and monitoring protect environment and simplify regulatory compliance.
