Fully automatic vial filling machine GD-1200
Fully automatic vial filling machine GD-1200
Solid Preparation Granulation Line
Solid Preparation Granulation Line

Oral liquid filling line

Complete GMP-compliant oral liquid filling line for 30-50ml glass bottles. Achieve 99.9% capping accuracy, ≤0.1% breakage rate, and 180℃ sterilization. Custom configurations with PLC control. Get expert solution now!

Why Choose Our Oral Liquid Filling Line?

Precision Filling Technology

  • 12-head rotary filling system

  • Complies with Chinese Pharmacopoeia standards

  • ±0.5% volume accuracy

Intelligent Error Prevention

  • Photoelectric sensors(Full monitoring

  • Auto-stop on bottle jams(Bottle breakage rate ≤ 0.1%

  • Real-time production data dashboard

Flexible Configuration

  • Modular design supports full process customization of bottle washing → sterilization → filling → capping → labeling
  • Compatible with various pallet specifications from Φ600-1200mm (emphasis on compatibility with IMA/Bosch equipment)

Oral Liquid Filling Line Components & Specifications

ParameterSpecification
Applicable Specifications30-50ml (oral liquid bottles)
Production Capacity10,000-12,000 bottles/hour
Sterilization CapacitySterilization Temperature: 180°C
Sterilization Time: ≥6min
Bottle Breakage Rate≤0.1%
Filling AccuracyMeet the requirements of Chinese Pharmacopoeia
Capping Pass Rate≥99.9%
Filling Heads12 heads
Machine Noise≤75dB
Bottle Outlet Temperature≤40°C (15°C above room temperature)
Power ConsumptionFrom 0.5Kw to 35Kw, depending on the equipment
Air Pressure0-0.75Mpa
Air Consumption30-40m³/h (varies by equipment)
Water Consumption0.8-1m³/h (mainly for bottle washing machine)
Equipment WeightFrom 150kg to 3000kg, depending on the equipment
DimensionsFrom 1300×1100mm to 7000×2000mm, depending on the equipment

How Our Oral Liquid Filling Line Works?


Unpack → Bottle → Wash → Dry with compressed air → Sterilize at 180℃ → Fill and cap → Light inspection → Label

Technical Superiority of 50ml Filling Line

ParameterThis EquipmentIndustry Average
Production Speed12,000 bottles/hour8,000-10,000 bottles/hour
Bottle Breakage Rate≤0.1%0.3-0.5%
Sterilization Time≥6 minutes3-5 minutes

It is an indispensable auxiliary machine for connecting equipment in the pharmaceutical industry. It plays a role in sorting and storing bottles in production. It is equipped with sensors and front and rear machines to form a Liquid Filling Line.

The Automatic Bottle Washing Machine plays a vital role in the filling production line, especially in ensuring bottle hygiene and production efficiency.

It is usually located at the front end of the production line and is responsible for thoroughly cleaning and sterilizing the bottles to ensure that the product will not be contaminated during the filling process.

Machine Details

Feeder

FAQs About Oral Liquid Filling Equipment

Here are some FAQs
1Does the system support adjustment for 30ml-100ml specifications?
The production line can accommodate 30-100ml glass bottles by changing the molds, with an adjustment time of less than 2 hours.
2How do you ensure compliance with GMP standards?
The equipment is made of 316L stainless steel, with all contact surfaces having a roughness of Ra ≤ 0.8μm. It also comes with complete validation documents (IQ/OQ/PQ).
3What is the minimum order capacity requirement?
The standard configuration supports 12,000 bottles/hour and can be expanded up to 20,000 bottles/hour based on demand.
4Are the energy consumption data third-party certified?
We provide a TÜV certified energy consumption report. The 35kW oven is equipped with a heat recovery system.
5What is the coverage area for after-sales service?
Global 48-hour response time, with free GMP training for operators.
6Can the system integrate with an electronic tracking code system?
It supports integration with MES systems, and the labeling machine can be optionally equipped with a QR code traceability module.

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    Oral liquid filling line
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